0102030405
Customizable Tinned Copper Braided Flat Wire from China Suppliers - Flexible, Solderable, and Durable Factory Solutions
Main Features
Precision Braiding
Uniform force distribution for a stable, durable structure.
Various Spindle Options
Different spindle counts meet needs from fine to heavy-duty applications.
High Customizability
Width, thickness, cross-section, single-wire diameter (0.05–0.15 mm), braid density and length customized per drawing or specification.
Tin Plating
Improves joint reliability and environmental resistance.
Application Fields
Widely used for power grounding and connections, rail transit, industrial machinery, EMI shielding in communication and high-frequency equipment, EV battery module links, anti-interference solutions in high-end electronics, aerospace and military grounding systems.
Structure
Copper Strand Core
≥99.9% high purity soft copper ensures low resistance and high current carrying capacity.
Braided Construction
Multi-spindle braiding machines (commonly 8/12/16/24/32/48 spindles) form a uniform, dense mesh or ribbon, distributing stress to prevent single point failure.
Tin Coating
Even tin plating enhances solderability, oxidation resistance and corrosion resistance.
Optional Finishes
Available with silver plating, insulation or jacket for higher protection or special environments.
Product Specifications
| Nominal CSA mm² |
Calculated Cross-sectional Area mm² |
Structure | Width/Thickness | |
|---|---|---|---|---|
| Total Number of Wires | Number of Strands * Number of Wires * Number of Cores / Nominal Diameter of Individual Wire | |||
| 2.5 | 2.54 | 144 | 24*6*1/0.15 | 6/1 |
| 4 | 4.24 | 240 | 24*10*1/0.15 | 6/1.3 |
| 8 | 8.45 | 480 | 48*10*1/0.15 | 13/1.5 |
| 10 | 10.18 | 576 | 24*24*1/0.15 | 12.5/2 |
| 10.18 | 576 | 48*12*1/0.15 | 16/1.5 | |
| 12 | 12.72 | 720 | 24*30*1/0.15 | 14/2 |
| 12.72 | 720 | 48*15*1/0.15 | 18/1.5 | |
| 16 | 16.96 | 960 | 48*20*1/0.15 | 22/1.8 |
| 20 | 21.20 | 1200 | 48*25*1/0.15 | 25/2.0 |
| 25 | 24.96 | 12720 | 48*265*1/0.05 | 22/3.0 |
| 25.45 | 1440 | 48*30*1/0.15 | 28/2.2 | |
| 35 | 33.96 | 1920 | 48*20*2/0.15 | 26/3.5 |
| 50 | 50.87 | 2880 | 48*30*2/0.15 | 30/3.5 |
| 49.93 | 25440 | 48*265*2/0.05 | 25/5.0 | |
| 100 | 101.74 | 5760 | 48*30*4/0.15 | 38/6.0 |
| 101.74 | 50880 | 48*530*2/0.05 | 32/6.0 | |
Xingma Copper Industry offers customized production according to customer requirements, including cross‑sectional area (square measurement) and tinned single‑wire diameter (0.05 mm – 0.15 mm). We also provide custom braiding options of 24, 32 or 48 spindles, with cutting lengths based on drawings or customer specifications.
Frequently Asked Questions (FAQ)
Q: What is the purity of the copper strand core used in the structure?
The copper strand core utilizes ≥99.9% high purity soft copper to ensure low resistance and high current carrying capacity.
Q: What customization options does Xingma Copper Industry offer?
We offer customized production according to customer requirements, including cross-sectional area, tinned single-wire diameter (0.05 mm – 0.15 mm), custom braiding options of 24, 32, or 48 spindles, and cutting lengths based on drawings or customer specifications.
Q: How does the braided construction prevent single point failure?
By using multi-spindle braiding machines (commonly 8/12/16/24/32/48 spindles), it forms a uniform, dense mesh or ribbon that distributes force and stress evenly to prevent single point failure.
Q: What are the benefits of the tin plating/coating on these products?
Tin plating improves joint reliability, environmental resistance, solderability, oxidation resistance, and corrosion resistance.
Q: In what application fields are these braided structures commonly used?
They are widely used for power grounding and connections, rail transit, industrial machinery, EMI shielding in communication and high-frequency equipment, EV battery module links, anti-interference solutions in high-end electronics, and aerospace/military grounding systems.
Q: What optional finishes are available for higher protection?
Optional finishes include silver plating, insulation, or protective jackets tailored for higher protection or special operational environments.