Customizable Tinned Copper Braided Flat Wire from China Suppliers - Flexible, Solderable & Durable Factory Solutions
Main Features
Uniform force distribution for a stable, durable structure.
Different spindle counts meet needs from fine to heavyduty applications.
Width, thickness, crosssection, singlewire diameter (0.05–0.15 mm), braid density and length customized per drawing or specification.
Improves joint reliability and environmental resistance.
Application Fields
Widely used for power grounding and connections, rail transit, industrial machinery, EMI shielding in communication and highfrequency equipment, EV battery module links, antiinterference solutions in highend electronics, aerospace and military grounding systems.
Structure
≥99.9% high purity soft copper ensures low resistance and high current carrying capacity.
Multi spindle braiding machines (commonly 8/12/16/24/32/48 spindles) form a uniform, dense mesh or ribbon, distributing stress to prevent single point failure.
Even tin plating enhances solderability, oxidation resistance and corrosion resistance.
Available with silver plating, insulation or jacket for higher protection or special environments.
Product Specifications
| Nominal CSA mm² |
Calculated Cross-sectional Area mm² |
Structure | Width / Thickness (mm) |
|
|---|---|---|---|---|
| Total Number of Wires | Strands * Wires * Cores / Wire Diameter | |||
| 2.5 | 2.54 | 144 | 24*6*1/0.15 | 6 / 1 |
| 4 | 4.24 | 240 | 24*10*1/0.15 | 6 / 1.3 |
| 8 | 8.45 | 480 | 48*10*1/0.15 | 13 / 1.5 |
| 10 | 10.18 | 576 | 24*24*1/0.15 | 12.5 / 2 |
| 10.18 | 576 | 48*12*1/0.15 | 16 / 1.5 | |
| 12 | 12.72 | 720 | 24*30*1/0.15 | 14 / 2 |
| 12.72 | 720 | 48*15*1/0.15 | 18 / 1.5 | |
| 16 | 16.96 | 960 | 48*20*1/0.15 | 22 / 1.8 |
| 20 | 21.20 | 1200 | 48*25*1/0.15 | 25 / 2.0 |
| 25 | 24.96 | 12720 | 48*265*1/0.05 | 22 / 3.0 |
| 25.45 | 1440 | 48*30*1/0.15 | 28 / 2.2 | |
| 35 | 33.96 | 1920 | 48*20*2/0.15 | 26 / 3.5 |
| 50 | 50.87 | 2880 | 48*30*2/0.15 | 30 / 3.5 |
| 49.93 | 25440 | 48*265*2/0.05 | 25 / 5.0 | |
| 100 | 101.74 | 5760 | 48*30*4/0.15 | 38 / 6.0 |
| 101.74 | 50880 | 48*530*2/0.05 | 32 / 6.0 | |
Frequently Asked Questions (FAQ)
We use ≥99.9% high-purity soft copper strand cores, ensuring low electrical resistance and high current carrying capacity.
Even tin plating significantly enhances solderability, oxidation resistance, corrosion resistance, and joint reliability in harsh environments.
Custom dimensions include width, thickness, cross-sectional area, single-wire diameters (0.05–0.15 mm), braid density, spindle counts (e.g., 24, 32, 48), and cut lengths per technical drawings.
In addition to tin plating, products can be customized with silver plating, protective insulation, or external jackets suited for demanding operating environments.
It is widely implemented in power grounding, rail transit, industrial machinery, EMI shielding for high-frequency systems, EV battery links, aerospace, and defense grounding solutions.
Multi-spindle braiding machines create a uniform mesh/ribbon that evenly distributes mechanical stress, effectively preventing single-point failure under vibration and motion.