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Flexible, bend‑resistant plastic‑coated copper stranded wire, fully customizable in all parameters

Plastic-coated copper stranded wire features a high-purity copper strand core for conductivity, encased in a uniform plastic sheath (PVC/PE/nylon/PTFE, etc.). It retains the strand’s excellent conductivity and flexibility while adding wear, corrosion, water resistance and insulation via the sheath. Available in customized cross-section, wire diameter, sheath material and thickness, it is ideal for power wiring, rail transport, automation equipment and harsh outdoor grounding/connections — a perfect blend of electrical performance and durable protection.

    Product Features

    Stranding Process – Ensures the wire is flexible, tensile-resistant and bend-resistant. 
    Extrusion/Coating Process – Uniformly coated by extrusion or wrapping for precise dimensions and strong adhesion. 
    Multiple Sheath Materials Available–PVC (cost-effective), PE (low-temperature resistant), Nylon (abrasion resistant), PTFE (high-temperature & chemical resistant), etc. 
    Fully Customizable – Cross-sectional area, wire diameter, sheath thickness, color and length can be tailored to customer drawings or requirements. 

    Applications

    Plastic-coated copper stranded wire is widely used for indoor and outdoor wiring in power and distribution systems, grounding and connections in harsh environments such as rail transport, ships and mines, flexible cable assemblies for automation equipment and robotics, signal transmission and shielded links in communication and security systems, and waterproof power supply cables for outdoor and landscape lighting. 

    Structure

    Copper Strand Core​ – Made of high-purity soft copper wires (≥99.9%) precisely stranded at specified lays and strand counts to ensure excellent conductivity and mechanical strength. 
    Plastic Sheath​ – An extruded or applied plastic layer of selected material on the outside of the strand; available in various colors, hardness levels, temperature resistance and chemical resistance grades to suit different needs. 
    Optional Additional Layers​ – Such as flame-retardant, shielding or waterproof sealing layers for enhanced protection in demanding conditions.

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