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Flexible, customizable & solderable tinned copper braided flat wire

Tinned copper braided flat wire is made from high‑purity soft copper strands, precision‑woven into a flat ribbon and uniformly coated with tin. It combines copper’s high conductivity with the tin layer’s excellent solderability and corrosion resistance. The braided structure provides outstanding flexibility and fatigue resistance. Width, thickness, cross‑section, single‑wire diameter, braid density and end termination can be customized to meet specific needs, making it ideal for applications requiring reliable electrical performance, durable connections and adaptability to various operating conditions.

    Main Features

    Precision Braiding – Uniform force distribution for a stable, durable structure. 
    Various Spindle Options – Different spindle counts meet needs from fine to heavyduty applications. 
    High Customizability – Width, thickness, crosssection, singlewire diameter (0.05–0.15 mm), braid density and length customized per drawing or specification. 
    Tin Plating – Improves joint reliability and environmental resistance.

    Application Fields

    Widely used for power grounding and connections, rail transit, industrial machinery, EMI shielding in communication and highfrequency equipment, EV battery module links, antiinterference solutions in highend electronics, aerospace and military grounding systems. 

    Structure

    Copper Strand Core – ≥99.9% high purity soft copper ensures low resistance and high current carrying capacity. 
    Braided Construction – Multi spindle braiding machines (commonly 8/12/16/24/32/48 spindles) form a uniform, dense mesh or ribbon, distributing stress to prevent single point failure. 
    Tin Coating – Even tin plating enhances solderability, oxidation resistance and corrosion resistance. 
    Optional Finishes – Available with silver plating, insulation or jacket for higher protection or special environments.

    Product Specifications

    Nominal CSA mm²

    Calculated Cross-sectional Area​ mm²

    Structure

    Width/Thickness

    Total Number of Wires

    Number of Strands * Number of Wires * Number of Cores / Nominal Diameter of Individual Wire

    2.5

    2.54

    144

    24*6*1/0.15

    6/1

    4

    4.24

    240

    24*10*1/0.15

    6/1.3

    8

    8.45

    480

    48*10*1/0.15

    13/1.5

    10

    10.18

    576

    24*24*1/0.15

    12.5/2

    10.18

    576

    48*12*1/0.15

    16/1.5

    12

    12.72

    720

    24*30*1/0.15

    14/2

    12.72

    720

    48*15*1/0.15

    18/1.5

    16

    16.96

    960

    48*20*1/0.15

    22/1.8

    20

    21.20

    1200

    48*25*1/0.15

    25/2.0

    25

    24.96

    12720

    48*265*1/0.05

    22/3.0

    25.45

    1440

    48*30*1/0.15

    28/2.2

    35

    33.96

    1920

    48*20*2/0.15

    26/3.5

    50

    50.87

    2880

    48*30*2/0.15

    30/3.5

    49.93

    25440

    48*265*2/0.05

    25/5.0

    100

    101.74

    5760

    48*30*4/0.15

    38/6.0

    101.74

    50880

    48*530*2/0.05

    32/6.0

    Xingma Copper Industry offers customized production according to customer requirements, including cross‑sectional area (square measurement) and tinned single‑wire diameter (0.05 mm – 0.15 mm). We also provide custom braiding options of 24, 32 or 48 spindles, with cutting lengths based on drawings or customer specifications.

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