0102030405
High-Quality Flexible Copper Braided Flat Wire – Customizable Conductors from China Suppliers and Factory
Main Features
⚙
Precision Braiding
Uniform force distribution, stable and durable structure without stress concentration.
Uniform force distribution, stable and durable structure without stress concentration.
🔧
Various Spindle Options
Different spindle counts meet needs from fine to heavy-duty applications.
Different spindle counts meet needs from fine to heavy-duty applications.
🌟
High Customizability
Width, thickness, cross-section, single-wire diameter (0.05–0.15 mm), braid density and length customized per drawing or specification.
Width, thickness, cross-section, single-wire diameter (0.05–0.15 mm), braid density and length customized per drawing or specification.
👑
Surface Treatment
Available with or without tin/silver plating as required.
Available with or without tin/silver plating as required.
Application Fields
Structure
-
1Copper Strand Core
High-purity soft copper ensures low impedance and high current-carrying capacity. -
2Braided Construction
Multi-spindle braiding machines (commonly 8/12/16/24/32/48 spindles) create a uniform, dense mesh or ribbon form. -
3Optional Surface Finishes
Tin or silver plating for improved solderability and corrosion resistance, or insulated/jacketed versions for extra protection.
Product Specifications
| Nominal CSA (mm²) |
Calculated Cross-sectional Area (mm²) | Structure | Width / Thickness | |
|---|---|---|---|---|
| Total Number of Wires | Strands × Wires × Cores / Wire Diameter | |||
| 2.5 | 2.54 | 144 | 24*6*1/0.15 | 6/1 |
| 4 | 4.24 | 240 | 24*10*1/0.15 | 6/1.3 |
| 8 | 8.45 | 480 | 48*10*1/0.15 | 13/1.5 |
| 10 | 10.18 | 576 | 24*24*1/0.15 | 12.5/2 |
| 10.18 | 576 | 48*12*1/0.15 | 16/1.5 | |
| 12 | 12.72 | 720 | 24*30*1/0.15 | 14/2 |
| 12.72 | 720 | 48*15*1/0.15 | 18/1.5 | |
| 16 | 16.96 | 960 | 48*20*1/0.15 | 22/1.8 |
| 20 | 21.20 | 1200 | 48*25*1/0.15 | 25/2.0 |
| 25 | 24.96 | 12720 | 48*265*1/0.05 | 22/3.0 |
| 25.45 | 1440 | 48*30*1/0.15 | 28/2.2 | |
| 35 | 33.96 | 1920 | 48*20*2/0.15 | 26/3.5 |
| 50 | 50.87 | 2880 | 48*30*2/0.15 | 30/3.5 |
| 49.93 | 25440 | 48*265*2/0.05 | 25/5.0 | |
| 100 | 101.74 | 5760 | 48*30*4/0.15 | 38/6.0 |
| 101.74 | 50880 | 48*530*2/0.05 | 32/6.0 | |
Custom Orders: Xingma Copper Industry offers customized production according to customer requirements, including cross-sectional area (square measurement), single-wire diameter (0.05 mm – 0.15 mm). We also provide custom braiding options of 24, 32 or 48 spindles, with cutting lengths based on drawings or customer specifications.
Frequently Asked Questions
QWhat is a braided copper flexible connector and how does it work?
A braided copper flexible connector is made by interweaving multiple fine copper strands into a dense mesh or ribbon form using multi-spindle braiding machines. This construction provides uniform current distribution, low impedance, and excellent flexibility, making it ideal for grounding, bonding, and electrical interconnection applications.
QWhat surface treatment options are available?
The braided copper connectors are available bare (untreated), tin-plated, or silver-plated. Tin plating improves solderability and corrosion resistance for general industrial use, while silver plating is preferred for high-frequency, aerospace, or military applications requiring superior conductivity and oxidation resistance.
QCan the product be customized to specific dimensions or specifications?
Yes. Xingma Copper Industry offers full customization including width, thickness, cross-sectional area, single-wire diameter (0.05–0.15 mm), braid density (24, 32, or 48 spindles), and cutting length. Products can be manufactured according to customer drawings or technical specifications.
QWhat industries and applications are these braided connectors suitable for?
These connectors are widely used in power grounding and bonding, rail transit systems, industrial machinery, EMI shielding for communication and high-frequency equipment, EV battery module interconnections, high-end electronics, and aerospace or military grounding systems.
QWhat is the advantage of using braided copper over solid copper for flexible connections?
Braided copper offers significantly greater flexibility and vibration resistance compared to solid copper. The multi-strand construction distributes mechanical stress evenly across all wires, preventing stress concentration and fatigue failure. This makes braided connectors far more durable in dynamic or high-vibration environments.
QWhat spindle configurations are available and how do they affect the product?
Braiding machines with 8, 12, 16, 24, 32, or 48 spindles are available. A higher spindle count produces a denser, more uniform braid with greater current-carrying capacity and improved flexibility, while lower spindle counts are suited to lighter-duty or finer applications. The optimal configuration is selected based on the required cross-sectional area and application demands.